product detail
EPS Insulated Concrete Forms (ICFs) offer a modern and efficient construction method by combining energy-saving, insulation, and structural strength in one system. Here’s a summary of the key features and process:
Features of EPS ICF Blocks:
-
Thermal Insulation:
- Thermal conductivity: 0.028 w/m.k, equivalent to a 4.6-meter brick wall.
- Energy-saving: Up to 90%, maintaining a stable room temperature of 15-22°C even in winter without heating.
-
Structural Strength:
- Compressive strength: Up to 28 MPa, providing 80% of the traditional wall’s strength.
- Stronger than wood-framed structures with better resistance to environmental forces (earthquakes, floods, fires, etc.).
-
Fire Resistance:
- ICF walls can achieve up to a 6-hour fire-resistance rating.
- Tested up to 2,000 degrees Fahrenheit, withstanding common house fire temperatures much better than wood or steel.
-
Sound Absorption:
- ICF walls reduce sound transmission due to the combination of thick walls, airtightness, and mass.
-
Indoor Air Quality:
- ICF construction allows better humidity regulation and minimizes mold growth due to the absence of plastic vapor barriers.
-
Environmental Sensitivity:
- Made with recycled materials and reducing construction waste to as little as 1%.
- Uses fewer natural resources and is CFC and chemical-free.
ICF Building Process:
-
Ease of Construction:
- Less demanding than traditional wood-frame construction. Lower-skilled labor can be employed for laying ICF forms.
- Minimal additional structural support needed for openings like doors and windows, as ICFs only require reinforcing steel around such openings.
- Concrete is poured into the cavity structure to create a sandwich insulation system, integrating insulation, load-bearing capacity, and fire protection.
-
Cost Efficiency:
- ICF construction can be about 40% cheaper than traditional methods due to labor savings.
- Over time, ICF buildings are less expensive because they require less energy for heating and cooling, reducing energy costs significantly.
- Insurance premiums are often lower due to the superior structural integrity and fire resistance of ICF buildings.
Applications:
ICF blocks are used in a variety of building types, including villas, agricultural greenhouses, industrial plants, cold storage facilities, tourist villas, commercial buildings, and temporary or earthquake-relief housing.